HANDCRAFTED HISTORY

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How to make a medieval linen shirt

Welcome to this step-by-step tutorial, perfect for beginners. It might seem long, but explains everything you need to know. Follow it as you go, or look up the section where you might need extra guidance.

This is a great project to begin with! Easy, straight forward and the fabric won’t be too expensive.

Examples of medieval shirts with slits, gores and seams.

Most people wore linen underwear during the medieval period, and a man’s kit was made up of breeches or a type of loincloth, and the shirt. While you are at it; make two shirts! It is really nice to be able to change and wash your clothes during longer events, and a pleasantly smelling shirt will make it easier to make new friends…

Linen shirt with a slit at the neckhole

Buying fabric:

The amount of fabric you need depends on your size and the width of the fabric. This example will use cloth 150 cm wide. To decide how much you need to buy, calculate the measures on your pieces and how much fabric you need for those, then add another 10% minimum to allow for shrinking or uneven edges. (Fast tip: just buy 2 meters up to XL, a bit more if you have a larger size. Extra fabric may always be used for other projects.)

Look for linen fabric of 120-180 gram, I prefer a thin and even weave. (That is more historical and comfortable than a coarse and lumpy weave.) Bleached or unbleached linen, according to the status you would like to aim at. Bleached linen was a bit more expensive, but don’t go for the super-white ones in modern stores.

Pick a shirt model of your choice

Preparing the fabric:

Zigzag the raw edges to prevent them from fraying while washing, or buy a bit of extra fabric if you don’t want to bother with machine work.

Pre-soak, wash and iron your fabric before starting to cut and sew your shirt. Washing will avoid future shrinkage, make the weave even and remove any pesticides. Pre-soaking the fabric will lessen the wrinkles and make it easier to iron. 40-60 degrees c machine washing, hang dry.

Things you will need:

Needle, linen thread, beeswax, scissor, measuring tape and something to mark your fabric with (fabric chalks or just a pencil). A ruler or straight piece to draw against is nice, but not necessary.

Tools for handsewing

Measure:

  • 1. Lenght of finished shirt from shoulder to hemline.
  • 2. Circumference around the widest part of your upper body, often the chest.
  • 3. Length of sleeve from shoulder to wrist.
  • 4. Circumference around your hand/wrist (make a loop with the measuring tape, and try to pull your hand through it, it should be big enough to be easy, in order for you to be able to take the shirt off.)
  • 5. Armhole (measure around your should/arm as the picture shows, then make the measuring tape into a loose circle, and when you find it comfortable-check the measurement.) I usually add about 25% extra from my body measure, from 40 cm body measure to making the sleeve hole 50 cm.

Example (with measures) so you can see how I do this:

  • 1. Lenght of finished shirt from shoulder to hemline: 100 cm
  • 2. Circumference around the widest part of your upper body, often the chest: 100 cm.
  • 3. Length of sleeve from shoulder to wrist: 70 cm
  • 4. Circumference around your hand/wrist: 28 cm
  • 5. Armhole: 60 cm. This means the sleeve base will be 60 cm, and the armhole on the body parts will be 30 cm on front and 30 on back.

Add ease of movement:

What is that? If you were going to cut out your pieces with the above measures, the shirt would fit tight along your skin, making it impossible to move, or take it on and off. Therefore, we will add extra space for movement. I usually calculate 6% of the circumference around your body, 10% if I want a loose fit.

Example: 100 cm + 6 cm (6% of 100 cm) =106 cm. Split this measure in 2 for front and back: 53 cm each.

That’s it! (we already added ease into the sleeve by making sure we could pull the hand through, and the sleeve base by adding extra room there)

Add seam allowance:

What is that? Seams always need to be a bit from the edge of the fabric in order to be durable. The space between seam and fabric edge= seam allowance. Short= SA. I will add 1 cm, between 1-2 cm is recommended.

Example: Add 1 cm to all edges around your pieces, like this:

Seam allowance can be added directly in your calculating and drafting the pieces, to paper pattern pieces, or drafted on the fabric outside the pattern. We use the first method here.

Example:

  • 1. Lenght of finished shirt: 100 + 2 cm SA= 102 cm (I like to add another 1 cm to hems; so 103 cm)
  • 2. Circumference around chest: 100 + 6 cm movement + 2 cm SA= 108 cm
  • 3. Length of sleeve from shoulder to wrist: 70 + 2cm SA= 72 cm
  • 4. Circumference around your hand/wrist: 28 + 2 cm SA= 30 cm
  • 5. Armhole: 60 + 2 cm SA = 62 cm sleeve base. Armholes: still 30 cm *2.

Draft your measures into a pattern:

Now you are ready to draft your pieces! I like to do this on paper first, to save as a reference, for future projects, and to determine how to save on fabric. I draw my piece of fabric onto paper, making 10 cm=1 square:

Nr. 1 is the front and back pieces, nr. 2 sleeves. As you can see; if you would like to have side gores instead of slits in your shirt, nr. 3 would be excellent to use. This is just an example, do a draft with your measures and lay out the pieces in a way that suits you.

I recommend drafting the front, back and side gores either along or across the length of the fabric (do all these in the same direction) the sleeve may go along or across, depending on what is more convenient (the shirt will look better with this method).

A note on sleeve measures: this sleeve doesn’t sit on top of the shoulder when finished, it hangs on your upper arm (see photo at the beginning), which makes this measuring method work. When measuring for a fitted sleeve, always measure around your bent elbow.

Design your neckhole:

These are my general measures: small-medium: 1 = 18 cm. large-xlarge: 1= 20 cm. The back I cut out around 5-6 cm deep, the front (2) is cut 10-15 cm deep. If I want a slit at the front (3) I cut it around another 10 cm deep. If you don’t want a slit, you might need to make the neck opening a bit deeper/wider in order to fit your head. You can always draw it out, cut a little, try it on, draw a bit more, cut and so on, until you are satisfied with the look.

Shape your armholes:

If you feel that the shoulders are a bit wide, you may shape the armholes a bit (common if you have a large chest but narrow shoulders). Cut 4 cm (small/medium) to 6 cm (large/xl) from the shoulder top (4) and create a gentle curve to the armpit, or draw a straight line from the top (4) to the armpit (see photo further below). Then sew the sleeves as described. The seam should still be hanging slightly below your shoulder, not at the top of it.

Cut out the pieces:

When you have drafted all your pieces on paper as above, you are ready to draft them onto your fabric! Iron the fabric and lay it down on a flat surface, draft all your pieces and check the measures with a measuring tape. Use a piece of chalk suitable for fabric, or if you don’t have that; a pencil. A ruler, a large book or a straight stick can be used to make the lines even. Everything seems good? Cut the fabric pieces out! (you may also want to mark them Front, Back, Sleeves if you are unsure.)

Sewing time!

The order of sewing is as following, I will walk you through every step below: shoulder seams if any, sleeves to shoulders, side gores if any, sew together sleeves and sides. Adjusting neck-hole, adjusting sleeve length to your wrist, hemming.

1. Start with pinning the shoulder seams. Putting in pins alongside the fabric edge makes it easier to avoid stabbing yourself when handling the project.

2. Cut a piece of linen thread, the length of your arm. Coat it with bee´s vax by pulling the thread over the vax piece a couple of times. Thread a needle (the needle should be as small as possible, but thicker than the thread to make it easy to sew), and make a knot at the other end.

The needle is thicker than the thread

3. Sew the shoulder seams with backstitches. 3 stitches/cm is a good guide, and 10-15 mm seam allowance depending on what you drafted on your pattern. If you find it difficult to make the seam straight, draw a thin line with a pencil where you want it to be.

4. Press the seam allowances to either side. Use your fingernail, a pressing tool or ironing. Fold the seam allowances double, and pin down.

5. Use running stitches (or whip stitches) to sew the folded edge down to the shirt. The stitching should only be visible at the right side as small dots.

6. Try out the neck hole by pulling it over your head. Cut out more if you need, and check in the mirror to see if you like the look. When you are satisfied, hem the neck opening. Start with folding the edge twice and pin it in place. Make the folds as narrow as possible, to make it easier to sew nicely, mine is 5 mm. Sew the edge down with whip stitches.

7. Pin one sleeve to the armhole of the shirt, right side against right side (this photo show a shaped armhole). Sew it in place, using running stitches or back stitches. Pin and sew the other sleeve in place. Press the seam allowance to either side.

8. Now we are going to save some time with a folded over seam allowance! (photos below in 10.) Trim one side of the seam allowance down to approx half-width (5-6 mm) and then fold the larger one over this, press in place. To avoid fraying and loose threads, fold in the edge of the fabric under the seam allowance. Press down, and pin in place. Now you have a neat looking fold, ready to be fastened down. When sewing the seam allowance down like this, you save time and make the seam more durable since the fabrics will be sewn twice to each other. I prefer whip stitching for this seam, it is easy and durable.

Which way should you press the folded over seam allowance? I often go for pressing and sewing down to the biggest fabric piece. So for the sleeve seam, the seam allowance will be pressed down onto the body parts. On side gores, the gores will be pressed out onto the body piece. It makes it easier to sew and gives the garment a nice drape.

9. Time to sew the side seams and sleeves! Lay the shirt down inside out on a flat space, and pin the side seams and sleeves. Make sure the fabric is smooth and the edges lays on top of each other. Mark where you want the seam to be if needed, and then sew from the sleeve wrist, all the way down the side seam. I like to leave the bottom 10-20 cm open on the side seams to create a slit in the shirt, if I don’t have side gores. Backstitching will make the seam durable, but if you are in a hurry a running stitch with some backstitching in the armhole will also suffice.

Slits at the bottom

10. Finish of the side seams by pressing the seam allowance flat, and make a folded over seam allowance. Press, pin and sew this down.

Folded over seam allowance, above the side slit in the shirt

11. Now it is time to fold the edges and sew them down. On linen fabric, I like to make a double fold to avoid fraying threads from the fabric edges. Start with the hem around the bottom of the shirt. Fold two times, around 0,5 cm each (or the SA you choose), and press the fabric in place with an iron or your nail. Sew with whipstitching, travelling on the inside of the shirt, which will make small dots of threads visible on the right side of the shirt.

After that, finish the sleeves in the same way. I like to try the shirt on before hemming, to be able to adjust the sleeve length. If they are a little too long, just create a deeper fold, or cut off the extra fabric. If you have made them too short you can sew on another piece of fabric and make a hem on that one. Piecing is always historical.

How to fasten the thread:

When there is about 10 cm thread left (approx the width of your palm), it is time to fasten the thread and take a new one. Sew another stitch, pass through that loop before pulling tight, and repeat at the same place a couple of times. Then you can pull the rest of the thread down into the fabric before snipping off the leftover, hiding the thread inside the seam. Neat! Take another thread, prepare, and start sewing at the same place you stopped.

Uhm, this is a lot of steps for a simple shirt? Yes, it is. Can you cut the corners, get a bottle of beer and sew it all on the sofa? Of course you can, but each step may not be as easy, and it will be harder to have a nice view of the process. What I mean is- this is just my way of describing the process as easy as possible for you, to allow a handcrafting process where each step is straightforward, and where the sewing will be as fast as possible to do.

General advice:

  • Always pin on a flat space to make sure your seams will be even.
  • Be nice to yourself; sit comfortable, take lots of breaks, use tools to make your sewing easier.
  • Remember to actually try out the fit, the length, the neck hole etc before finishing sewing. It is very easy to just continue sewing once in a flow, but if you end up with a garment you don’t like, you will have to redo lots of work.
  • Is the measuring a bit off? No worries; in this project, a 1-2 cm difference will not matter. You can probably go on sewing. I sometimes have wonky measures. Medieval finds are full of uneven pieces, wobbly seams or piercings. Don’t worry!

Other types of shirt models:

Shirt with side gores: adding side gores is easy, and give you extra movement on a longer shirt. Sew them in place before sewing the side seams closed. Use the same stitches and folded over seam allowance as above.

Shirt with sleeve gussets: small square pieces of fabrics get stitched in under the arm, to add more movement and to save on fabric instead of making larger sleeves. I usually sew these after the sleeve, while sewing the sleeve and side seams closed.

That’s it on shirt sewing. These techniques will also do well on a number of different projects, and is somewhat of a basic go-to. Enjoy your sewing! Did you like this post? Support me on Patreon to help me make more.


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Thoughts on making medieval garments

I wanted to share some thoughts with you today; things I have learned and things I find important when I design medieval clothing. Both for myself and for customers. Being new in any branch of historical reenacting or costuming can be overwhelming, and just like with all other things in life there’s no simple answers or an ultimate guide. “Just read this book, and then you will know everything”… I haven’t found it at least.

But don’t feel overwhelmed! It is such an interesting journey you have ahead, exploring and experiencing other times and new handcrafting. And there are lots of others that love to share their knowledge in this field as well. Here are some great things I have learned over the years, that I like to share whenever I can!

Choosing materials is clearly one of the more difficult things when starting with historical handcrafting, and often the simplest way to succeed in making a good outfit is to pay the price for good material and buy the same as everyone else. Seems boring at first, right? But instead of wanting to make that perfect deal on super-cheap wool in a really unique colour; think about what historical look you want to achieve with your outfit, and what qualities you would like the garment to have.

The places that sell fabrics especially for reenactors often produce high-quality fabrics, and their customers will come back to buy more if they like it. The chance will also be that they are knowledgeable in historical fabrics so you can find materials, colours and qualities that resemble the historical originals, whilst giving you a fabric that will last for a long time at an affordable price.

The quality of the fabric will differ with manufacturers, places of origin, type of material etc so make sure to read up a bit on what material would be good for your individual project. Look at what others say about the seller and the different fabrics they offer and learn some useful words: tabby and twill are weaving techniques, and twill is often more stretchy. Felted means the fabric has been fulled and is often less stretchy, but more weather resistant and smooth. Thin, medium and heavy are different weights in wool fabrics, whereas 120 grams etc are the weight of an m2 fabric.

Fabric shopping at The historical fabric store

It is always best to be able to see and feel the fabric yourself, and now when we stay at home, fabric samples are a good choice. If you have friends, a group of other people around you that are good at different fabrics, ask them for advice (or use a forum online) and always state what kind of garment you would like to make (a kirtle) for what period (14th century) and for what kind of use (reenactment event during winter etc). That way you may save both money and effort instead of buying the first fabric you find, and then get disappointed.

Preparation of fabric

Wool and Linen

I always prewash fabrics before sewing, even for my customers. I know that many in the field claim that you can’t wash wool fabrics in water, but that’s just bullsh*t. Of course you can wash fabrics, at least good ones. Bad ones? Might shrink uneven, get too much wear or completely change the look, feel and even the colour in contact with water. But you know what? That is not ok for garment fabrics. They should be made to endure everyday wear and wet weather, washing, food stains and so on. Those things totally existed in the medieval ages, it would be strange if your medieval outfit couldn’t endure the same right?

Furthermore, prewashing fabrics will release the weaving tension in the warp, making it shrink slightly and give you the fall it will have after ironing/washing/a rainstorm. You could get the same result by steaming the fabric with an iron before sewing, but that won’t remove the…

Chemicals and anti-mould treatments. Fabric today needs to last for longer times during shipping and warehousing, and look good when arriving on the shelf in the fabric store. To achieve this most fabrics (and ready-made garments) are treated with different kind of chemicals, which will wash out in the washing process. Or rub off on your body… Not a good thought, right? Always prewash your fabrics!

Linen: soak in water a while before washing, to get a smoother fabric. Not necessary, but worth it. Fold it loosely in the bathtub for example. Wash the wet fabric in 40- 60 degrees C (the temperature you would like to wash your linen shift/shirt in later) hang to dry and then iron on a high temperature.

Wool: wash by hand or use the wool setting in the washing machine. Use cold to lukewarm water and wool detergent. If you don’t have that, use a little shampoo, because wool is hair, and will not look its best after strong detergents. Also, hot water might felt it and make it look dull.

Silk and silk velvets are the only fabrics I don’t wash before use, but rather iron very gently and hang out to air before use.

This dress has been washed several times in water, and still looks like new.

Which thread?

That depends on what fabric you want to use, and what you want to make. But I prefer natural materials and “same for same”: silk for silk fabric, linen threads for linen, and wool for wool fabrics. Oh, or silk and linen for wool fabrics too, because that is a historical choice and very easy to work with. If you prefer to use a sewing machine, cotton thread for linen and silk for wool garments work nice. A polyester thread is a bit too “sharp” and might lead to breakage in the fabric rather than the seam if you happen to get stuck in something with your garment. But yeah, it will work on a sewing machine if that is what you have, I just don’t recommend it.

Where to start?

It is always good to start with underwear like a shirt, shift and breeches. They will make up the base, are often easier to make and linen is not as expensive as wool. Also, you’ll get to try out the fit, the seams and some techniques.

After that, it is more a question of what you need versus what you are inspired to start with. Remember, handcrafting should be fun and not only practical! I like to make a middle/base layer next, often in wool, to be worn on warm events or when I work. After this is done, I adjust and finish of necklines at under-garments so they are not visible (if that is not fashionable) and start with some accessories and another layer for warmth and weather protection. The medieval period (and others too) often have an outfit made up of several layers, and that is really practical when going to outdoor events!

Wearing a thin wool gown on a summer event. Photo taken by Catrine Lilja Kanon

Another good tip is to make a mock-up or toile, basically a try out on the garment you desire, made in a cheap/recycled cotton fabric. It might seem as you are doing the work twice, but this is really handy as you get to try out the pattern, fit and look on the garment without risking that really expensive fabric. And if the mock-up gets really good, you just pick apart the basted seams and use it as a pattern!

Basting is also a good investment; long-running stitches will hold together your fabric pieces enough for a final fit before sewing and will make it both faster and easier to sew all the seams by hand. I will confess, when I started sewing medieval clothing I NEVER basted anything and rarely pinned the seams, but after several surprises (Whot, how come I got this fit?) I learned it was both better and faster to check the fit, before sewing the final seams…

How to decide on social class and status?

Ohh, don’t ask me, I always change between working-class garments and fancy party outfits depending on the event, place and what I feel like… But generally, just go for whatever catches your fancy! Or pick clothing after your preferred activities; are you going to stroll around a market fair with friends? Visit a fancy banquet? Or do you prefer mud wrestling, archery, beer taverns or outdoor cooking? Not only will you look much better with the right kind of clothing, but you will also find that your activities will be much more fun with the right garments! A short dress and practical hood for the forest archery, or a thin and cool kirtle with hose for the indoor festivities.

A well of working-class doublet, perfect for active events…

And a silk brocade doublet for those fancy strolls in the garden

Garments you need

This is always a tricky question, as it depends on the weather, the type of event and the gender and social status you want to portray. I thought I did great at my first events wearing a linen tunic, shoes and a cloak, I neither froze too much nor died, but nowadays I confess to having higher standards… Like, I want to both look like I fit in the historical context, being comfy, not getting too many mosquito bites, and not freeze during chilly evenings. I also like to change my linen underwear every day to feel fresh, as well as having some change of outerwear/dresses just because I feel like it. (Oh, now I’m babbling again. You would never guess how much text I always have to delete because of babbling…)

Getting dressed in the morning; linen shift, wool hose and leather turn shoes

1. You generally need linen underwear and a change for longer events. Several changes, if you’re not going to wash the clothes during the event. We want to look medieval, not smell medieval…

2. A thin or medium warm wool layer for summer events, for working or for indoor events.

3. An outer layer for cold evenings, if you get wet or want to look well dressed. I recommend another layer of kirtle/dress/coat rather than a cloak to get more use out of your clothing.

4. Headwear like hats, veils, hoods etc. Both to complete the outfit esthetically, but also because it gives you cover from weather and bugs.

5. Shoes! Don’t forget shoes, make or buy a pair that is looking good and feels comfortable. Hose (long or short) with thin leather soles is also workable on warm events, paired with pattens.

6. Accessories, both fancy and practical: belt, garters, bags, purses, cloaks, headwear, gloves… You name it. These can really set the style and time period, so check out sources before you decide on what to add to complete your outfit!

A 15th c outfit in 3 layers; shift, middle kirtle and overdress complete with shoes, headwear and accessories.

Wear it!

Historical clothing should be worn, because it is awesome and comfy and looks great… You know that you’re allowed to wear it around the house right? Or take the great cloak for that chilly walk, or use the apron when doing gardening work. You shouldn’t need to be super careful with your garments, they will look even better when you have worn them a couple of times. My favourite shift is 6 years old and worn transparent thin over my shoulders and back after months of wearing, but I love it.

And make it last longer:

If you have long skirts, fold them up or pull them up into your belt when walking so you don’t step on the hem, or drag it through the mud. That will make the fabric last longer. Protect the handsewn leather turn shoes with pattens when walking through rain or mud, and always mend holes and rips as soon as you find them on your garments. At the end of the season, I always wash, mend, air and look through all my garments before putting them into the wardrobe. For this covid-year though, I recommend taking them out for airing a time or two to avoid dust and bugs.

Getting dressed in historical clothing is actually a bit different than getting dressed in your favourite comfy pants and T-shirt. If you are used to wearing stretchy clothing, you will need to be a bit more careful getting dressed and undressed with woven natural fibres. Imagine it more like a suit, pull it carefully over your head, always open lacing and buttons before removing the garment, and never “jump” into your medieval joined hose. Another tip to make your hose last longer is to always pull them up before kneeling or sitting and to wear garters under the knee to make them stay in place.

Early 14th c outfit with accessories

Yeah, I think I got the most parts down here, and it became quite the long blog post. Maybe I am tired of sitting at home, talking to the cats and love all the time? Who am I kidding? I am REALLY tired of sitting at home, I miss events, adventures and being able to go out and do fun stuff. But most of all, I miss you friends, readers and fellow history travelers! Stay safe and take care so we can meet each other soon!

Love, L


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Tutorial; the bathing dress

Some time ago I made a medieval bathing dress in unbleached linen, and I wanted to share it with you. It is a simple project, perfect for an evening or if you want to practice hand sewing.
20180713_163324There are plenty of bathing dresses in paintings from the late 14th to 16th century in Europe, they can also be seen in different cuts and models, and some are clearly supportive shifts that you could wear under your medieval clothing. Mine is very simple but with an intake under the bust to allow some support, but still being easy to get in and out from. No lacing is acquired.

Left; Bohemian, Codices vindobonenses 2759-2764 in the Osterreichischen Nationalbibliothek, in Vienna, Austria. Right: The Bathhouse Attendant, Bible of Wenceslaus IV. 1389.

Chemise ladie's undergarment, 14th century, A History of Costume; Kohler.

This find is from A History of Costume, Kohler and is dated 14th century and described as a lady’s chemise or undergarment, the photo is old but you get the general idea.

Most of the pictures I have found seems to be dated to the late 14th to early 15th century, there are lots on the internet and I have a Pinterest folder on Medieval underwear so I won’t go into more historical sources today.

The cutting out; prewash your linen, fold in double in the length you would like, and then cut the A shape. I used the leftover fabric for gores in the sides (and at centre front + back if you like, it is optional) but this of course depends on your measures.

The first pictures show the general cut, the second the additional front and pack gores, the third the intake under the bust that give me the support. Do not take in too much, because then you won’t be able to get in and out of the dress.

20180818_103244

About measures: The length of the dress measures from armpit to hem. The width is your measure around your bust divided in two (for front and back) add seam allowance but nothing more. Start the gores at your natural waist (if you are unsure, rather place them higher than lower) and pin the intake under your bust while wearing the dress with gores and side seams sewn/basted. Add shoulder straps last, mine is just double-folded linen cloth, whip stitched together and then fastened at the same position as I would have worn bra straps.

If you sew your dress by hand, use waxed linen thread and running stitches, and then fold the seam allowance to one side and whipstitch in place. This gives you a sturdy seam that is also quick to make. Hem the dress with running stitches or whip stitches, after your choice.

Making the dress in unbleached linen made it opaque even when it was wet, good for modesty. In artwork the dress seems to be white, may be visible nipples was a thing, or you would have to pick a very dense fabric. In some pictures, it is very clear that the fabric is transparent, but I chose the more sturdy and practical look. (update spring 2021: I have found that if you start with unbleached linen fabric, and sun bleach it yourself you will get an almost white fabric that is not as transparent as the modern bleached options in stores.)

The result? All considered, I am satisfied with the cut, sewing and look of the dress. It is also easy to swim in. Historically, being out in public in a bathing dress was not a thing, they can be seen on bathhouse attendants or in rare cases during the dressing/undressing at home or during dirty labour. Wearing it to the beach was certainly not a thing, but I liked to have a more historical dress instead of wearing a modern bikini when going for a swim at events.