HANDCRAFTED HISTORY


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How to mend your straw hat

You really like your straw hat, but it´s starting to look a little worse for wear? Here is how I mended love’s hat!

The poor hat looks alright on the head, but take a closer look and you will find several holes and broken straw. The thread around the head was put in to be able to adjust the size of the hat to the head and make it fit snugly. It was a great idea, but have also put some strain on the straw around the head, causing it to break at several points. Time to put in some reinforcements so it will last longer! (Note that this particular material is not the one I am selling, the grass straw I use is a bit different. This hat is several years old by now)

A straw hat doesn’t need any fancy materials, it is after all mainly a working hat. I used unbleached linen, linen thread (waxed) and a little glue. When working with your hat; be gentle if the straw is thin/dry and sensitive. I will make a hatband around the outside to support and protect this area, then glue broken parts together. Lastly, I will put a ribbon inside the hat to make it more comfortable, since the broken straw tends to poke inside.

I started with measuring around the hat and cutting out a strap of fabric 4 cm longer than the circumference and 6 cm wide. This will give me a fabric piece of 60*6 cm.

Fold in the seam allowance (1 cm) and press it down on the inside of the strip, and then pin it around the hat.

Be sure to stretch the fabric carefully and evenly, to keep the size of the hat as it was before. Fold the end of the strip inside to finish it off, and then stitch it into place with linen thread. Use a thin, sharp needle and pull gently on the stitches so you don’t damage the straw while working.

You need two rows of stitches, at each edge of the fabric. Start with the one at the base of the hat.

If the straw is very broken, try to find some whole pieces to sew the fabric onto. Here you can see the seam on the inside of the hat, and me trying to find something to sew the fabric onto.

Add the second row of stitching, and sew the fold down onto the fabric for a nice finish. These steps you may use for decorating or reinforce your new hat if you like, using for example linen or black wool fabric. If the hat is a bit big, pulling the fabric around the hat will make it fit better. Remember to try it on after the initial pinning or first row of stitches so the fit is good.

Fabric strip done! Both decorative and supportive, and great if you want to pin or fasten straps or a badge to your hat!

Let’s move on to the next step! Here I use modern glue to mend rips and broken sections in the brim. Braid the straw together over the broken parts or just gently push the edges together, apply a thin coat of glue and let it sit and dry. Pick a glue that is transparent when dry, and a bit flexible (trying it out on a small piece of the hat is always a good idea). A glue that gets rock hard when drying will only put stress on the straw on the side of the mended hole, causing more damage in the future.

Here is another good method for adding support to your hat; a thin ribbon on the inside. This is loosely glued around the base, covering broken pieces and adding a softer base for the head. After the glue has dried, baste or sew the ribbon to the other fabric layer (not all the way through, use the seam allowance) and you´re done!

If the hat is a bit loose, you could use this ribbon the same way as the fabric on the outside; putting it in with a bit of strain to adjust the size of the hat.

And done! Now the hat is ready for some more adventures. Remember to always take good care of your hats so they may accompany you to many adventures in the future, clean them when necessary and store them in a flat and dry space. Good luck!


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Research post: Medieval straw hats

Hand braided and sewn straw hat

Introduction: Straw hats of different shapes caught my interest a while ago, and I did some research on them. They appear in art from around the 13th century onwards while changing design over the centuries.

My thoughts are that they are mainly seen in rural landscapes and working conditions, with farmers and labourers working outside. They also appear on travellers, commoners being outdoors, harvest time etc. Some examples exist of straw hats on higher social status persons (but the artwork might be allegorical or symbolic rather than contemporary portraits).

Based on what I´ve seen in the artwork, I believe the straw hat to have been in use in a similar fashion as today; as an outdoor option for sunny weather, mainly to act as a sun barrier. They are often depicted in manuscripts like The Labours of the Months (Medieval calendars) during field labour in June, July and August on both men and women. Decorations are scarce, with the occasional headband in black or some other neutral colour the only decor visible.

15th-century harvesting woman

Fashionable shapes? In art, the straw hat appears in many different forms. Some shapes seem to have been used for longer amounts of time (like the round one with a brim or the slightly unshaped hill form) while the conical shape of the 13th and early 14th century (seen in the Maciejowski bible) seems to be out of fashion later.

Maciejowski bible 13th century

During the second half of the 15th century and onwards you can spot a greater diversity in hat shapes and design, possibly mimicking the fashion for headwear during this period. The late 15th century is, after all, a rather crazy fashion period with lots of options in sizes, shapes, designs and silhouettes! During the 16th century, crowns with a flat top and flatter-shaped hats became more common in the artwork I have looked through.

1519-28 man harvesting wines

The artwork in this blog post is mainly collected from today’s Germany, England and Italy, but this excellent webpage has a collection of more hats in period artwork if you are interested.

http://www.larsdatter.com/strawhats.htm

Differently shaped straw hats made by Handcrafted History

Materials: Based only on the artwork, it is not possible to determine which kind of straws were used to make hats, and it might also have depended upon local traditions and what material was readily available to the artisans. It is not impossible to weave or braid straw yourself even if it takes practice to make it look good, and since the material is available for free in most areas I think it likely that these hats were commonly made in the local community rather than imported. Most hats are also seen on workers in the field (though the occasional more fashionable straw hat appears in city settings), supporting the theory of local manufacturing.

Detail from the Merode Altarpiece, Robert Campin
Book of hours, Morgan Library

Different kinds of straw available today:

Wheat straw is soft, shiny (and if you ask my horse, super cosy come winter) and very possible material for hats, at least in those parts of Europe cultivating wheat regularly. Oat straw I have no handcrafting experience with, but the horse likes it in his bed, and there’s always some oats left to munch on. Barley was a common grain in Sweden during the Middle Ages and is a rather stiff and durable straw, like rye.

Rye straw is a traditionally used material in Sweden for making straw crafts because of its length and durability, and rye is a hardy crop. For handcrafting material today, rye is being grown for its straw and harvested before giving grain, whereas the medieval straw was probably taken during the grain harvest.

Wheat straw hats made by Handcrafted History

One important difference between the straw today versus medieval straw is the mechanical machines munching up straw during harvest, making it usable mainly for animal bedding or farming. Before machines took over, the harvest was done by hand and a scythe takes off the straw at the ground without crushing it. After the grain was collected, you would have great amounts of material. Very handy!

Wild straw from grass and reed are easily available, free and often quite easy to use for braiding straw hats. The downside is you have to venture out into the wilderness to take it, and the straws are not as shiny as wheat. I have found that grass straw may be sturdier though.

Braided and sewn straw hat.

How were straw hats made? Contemporary artwork indicates different methods of use for making straw hats. There seems to be evidence for different kinds of weaving techniques and patterns (when you braid the straw together until you have formed a whole hat) as well as sewn hats with braided straw tape as a base (when you first make a braided tape and then sew it into a hat shape). The find from the 15th century looks to be made from woven or braided tapes, layered on top of each other.

Several straw hats on female field labourers

I have only found one extant find of a straw hat from today’s Germany, rather beaten up but at least you can see what it is. Do you know of any more finds? I would love to check them out!

Kempten, Germany 15-16th c

Conclusions if you want to sport a straw hat yourself:

Go for a hat made with natural straw, such as those mentioned above. Handwoven in one piece, or made out of braided tapes sewn together depending on what you can find. Pick a shape that fits in with the period you would like to reenact, and don’t decorate it over much. Use your hat outdoors as a nice shade from the sun, but replace it with a smarter-looking hat or veil/hairdo during winter and indoor festivities.

Early 15th c Les Tres Riches Heures de Duc de Berry, round crown hat.

Some practical tips from this very experienced hat-wearer:

Straw hats during summer will shade you from the sun and help you avoid sunburn and heatstroke. If it is really hot, use a cap, coif or linen wrap drenched in cold water under the hat. A ribbon may be pulled through your hat at the base to hold it in place on your head, or you could use pins to secure it to your linen layer underneath. If your hats get a bit crooked or bent, spray it with some warm water and set it to dry in the shape you want.

Harvesters, one man is wearing a straw hat, Tacuinum Sanitatis

Do you feel the need for a good straw hat? I am currently making and selling different models; check out my page with hats to look at different models and order. This last bit is totally advertising my own business. Yep. Send me your money.

16th century female worker
Deutsche Bibel, 1463